In the world of wire and cable, there's such a large selection of cabling products that each application has a number of cost-effective alternatives. The high-temperature wire and cable are similar but are typically limited to the popular silicone and Teflon cabling products.

Sycor's Blog Archives

Teflon and silicone are among some of the most popular insulating compounds within a wide range of different markets. The wire and cable market is no different, having Teflon and Silicone insulated wire being used for many different types of applications. Typically these reliable insulations are used in applications that involve cooking and drying equipment, household and industrial ovens, aircraft and petroleum processing, aerospace applications and others where the temperature exceeds 150°C.


SEW Silicone insulated High-temperature wire TCGT Teflon Insulated High-temperature hook-up wire


Insulated Teflon Wire & Cable

Teflon is a unique product that was developed by the organization "Dupont," in 1938. Teflon as an insulator is very reliable in hook-up wire and mil-spec wiring applications, but is best known for its ability to perform in high-temperature settings reliably. Unlike the silicone alternatives, Teflon wire and cable can withstand up to 450°C consistently. This durability is only possible because the fiberglass is created using a Teflon high-temperature finish. This is how many of the TGGT, TCGT and MGT constructions generate their durability, but also lose their flexibility.


PTFE Teflon Chemical Compound TFE Teflon Chemical Compound


Teflon Wiring Applications

Teflon has a wide range of different applications, and as discussed before, they're typically used in general hook-up wire, military, or high-temperature applications. The durability is the most desirable factor about these cables as they're able to survive in temperatures reaching up to 450°C. Generally, the Teflon is used in applications that require heat resistance, corrosion resistance and friction or wear resistance. Some applications that Teflon is relied on for are automation and robotics, air conditioning, navigation, power steering and heated seats within automobiles. With strong, durable constructions, Teflon insulated wire and cable is ready to take on any even the demanding application settings


Teflon Wiring Application Example Teflon Wiring in a Steel mill


Different Teflon Grades (ETFE, PTFE, FEP)

Teflon initially was created with one basic form, but as time has passed and technology's advanced, the evolution of Teflon has slowly continued to develop.

Different Teflon Types:

PTFE: Polytetrafluoroethylene

FEP:   Fluorinated ethylene propylene

ETFE: Ethylene tetrafluoroethylene

PFA:   PFA is a "co-polymer product of PTFE. The co-monomer perfluoroalkyl vinyl ether interferes in the crystallisability and molecular weight to achieve good mechanical properties and melt processability without sacrificing thermal performance and chemical resistance" (Fluorocarbon).


SGI - Flexible Silicone Insulated Wire

Insulated Silicone Wire & Cable

Silicone wire is similar to Teflon in the context of temperature and voltage ratings, but is unique in plenty of other ways. Silicone is one of the most flexible cables that can perform within harsh high-temperature applications. The increased flexibility enables these cables to be used in difficult to reach locations and areas that may be subject to consistent maintenance. The flexibility that silicone offers is unique and lets electrical personnel use different methods for figuring out how to make a specific application into a reality. Silicone is additionally resistant against ozone, weathering, and ageing, as well as UV-radiation and radioactive rays.


Silicone wiring Application: Oil and Gas


Silicone Wiring Applications

Silicone, as an insulator, has plenty of unique features that help the designated cable fulfill its requirements within specific applications. Flexibility in high-temperature environments is one of these unique benefits that silicone exemplifies. This increased flexibility is why SGI cables can be used as a hook-up wire in high-temperature applications. Being able to fit in tight locations and withstand moderate handling enables these cables to be used in application settings that not many other cabling products can. Silicone insulation is also available as a designated fiberglass high-temperature wire, specifically with the different SEW and SRML constructions.


Teflon vs Silicone Conclusion

Overall, both Silicone and Teflon cabling products are perfect for a wide range of applications, be it as a general-purpose hook-up wire or a highly resistant cable subject to consistent handling and maintenance. Understanding when and where to use the multi-purpose cables helps not only save your budget but can make the set-up and maintenance to the intended applications increasingly easier. When it comes to Silicone and Teflon insulated wire, both have similar and different benefits, which allow these different constructions to serve a great number of applications in a variety of different markets. 




Call Toll Free - 1.800.268.9444     or     Email Us -

Sycor's Product Catalog

Sycor Marketing